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10-50m/Min ERW Pipe Making Machine Square Rectangular Steel Pipe Mill Machine

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10-50m/Min ERW Pipe Making Machine Square Rectangular Steel Pipe Mill Machine

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Brand Name : Jinye

Model Number : Square 200x200

Place of Origin : Wuxi, China

MOQ : 1Set

Payment Terms : T/T

Delivery Time : 120-150Days

Packaging Details : 10 x 40HC

Name : Square Rectangular Steel Pipe Mill Machine

Input : low carbon steel, low alloy steel strips

Output : 80x80 - 200x200mm square pipes

Producing speed : 10-50m/min

Land area : 120m x 10m

HF welder : Solid state 500KW

Cutting : Fly saw

Tooling : Cr12 rollers

Forming technology : Directly To Square

Roller shaft : Horizontal 150mm

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Square Rectangular Steel Pipe Mill Machine Directly To Square

“Directly to Square” forming Technology

Directly roll steel strip and form into Square& Rectangle, weld and then turks head to get finished pipes. One complete set of combined rollers can make all the square and rectangular pipes, is economical and practical. The roll forming process takes square or rectangular pipes as one package of profiles between each other automatically adjusted by one set of combined rollers.

Directly to Square advantages:

  1. Compared with round into square& rectangle forming, this way is better for the shape at the corner edge of cross section, pipe inner radius is smaller, and the brim is flat, outlook is good looking.
  2. And the whole line load is lower ,especially the load on sizing is lower.
  3. he width of steel strip is smaller about 2.4-3% than round into square & rectangle, saving material.
  4. It adopts the multi-point bending way, avoid the axial force and side abrasion, reduce the number of forming steps under the same quality, meanwhile it reduce the power wastage and roller abrasion.
  5. It adopts the combined type roller on the most of the forming stands, realize that one set of roller can produce dozens of square& rectangle pipes of different dimensions, thus decrease the storage of roller, saving cost about 80% on roller, the roller turnover becomes faster, one new product design time is shorter..
  6. The high frequency welding happens on top of square / rectangular pipe top, the same as round pipe welding.

Square 200x200 Pipe Production Line:

Composition Configuration Parameters
Uncoiler Hydraulic expansion, traction roll 1.5- 6 x 320-800mm ID508, OD2000 15T
Pinch feeder, straightener double pinch rolls, 5 rollers straightener Φ183*900mm pinch roll, Φ120*900mm straightening rolls
shear and welder Hydraulic shear, CO2 gas shielded welding H13 blades, 6 x 800mm 4mins max cycle.
Horizontal Spiral accumulator Pinch feeding in and passive coming out φ8m feeding 160m/min, 90KW
Forming machine breakdown forming and fin-pass forming 7sets horizontal rolls, 2vertical rolls 160KW
Welding and cooling seam guide, HF welding squeezing, deburring, cooling turks seams guide,500KW solid state welder, 5rolls squeezing, 2pcs burrs scraping, 6m cooling tank
Sizing machine turks head 1 vertical roll, 4 horizontal rolls and 4sets turks head, 160KW
Fly cutting saw Orbital Milling Double blades NC control, Inovance AC servo motors 65KW
Output roll table chain transmission 20m
Automatic stacker and packer Optional
Total power 1200KW

ERW Pipe Machines Specification:

Model Pipe size HF welder (KW) Motor power(KW) Speed (m/min)
Фmm x mm
HG16 Ф(7-20) x (0.2-0.5) 60 22 80-140
HG25 Ф(8-32)x(0.35-1.3) 100 45 70-130
HG32 Ф(15-50) x (0.6-2.0) 150 110 60-120
HG50 Ф(20-63)x(0.8-2.5) 200 160 50-100
HG63 Ф(20-76)x(0.8-3.0) 250 200 30-90
HG76 Ф(25-80) x (1.2-4.0) 300 110x2 30-80
HG89 Ф(32-102)x(1.5-4.5) 300 132 x 2 30-80
HG114 Ф(38-127) x (1.5-4.5) 300 160 x 2 30-70
HG125 Ф(50-165)x(2.0-5.0) 400 185x2 20-60
HG165 Ф(76-165)x(2.0-6.0) 600 200x2 15-50

Configuration of pipe mill electric system

  • 1.Pipe forming and sizing by DC motor controlled by Parker DC driver
  • 2.High frequency welding equipment is made in Baoding
  • 3.Flying saw control system is Contor
  • 4.One operator console for uncoiler and accumulator

10-50m/Min ERW Pipe Making Machine Square Rectangular Steel Pipe Mill Machine

10-50m/Min ERW Pipe Making Machine Square Rectangular Steel Pipe Mill Machine10-50m/Min ERW Pipe Making Machine Square Rectangular Steel Pipe Mill Machine


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50m/min ERW Pipe Making Machine

      

10m/min ERW Pipe Making Machine

      

Rectangular Steel Pipe Mill Machine

      
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